Alluminium Components

  • ALLUMINIUM CASTING
  • ALLUMINIUM FORGINGS
  • PRESSURE DIE CASTINGS
  • MACHINED  PARTS FROM ALLOYS…
  • HEATTREATMENT OF ALLUMINIUM CASTINGS  AND FORGINGS…
Primary manufacturing activity of our companey is manufacturing pistons. The company has the capability to manufacture pistons in the Diameter Range 40mm to 200mm irrespective of its complexity adhering to International Quality Standards. We manufacture pistons for Compressors, Stationary Diesel Engines and Automotive Engines applications. The company has competency in manufacturing pitons having Steel Struts, Alfin Ring Carrier, Oil Cavity etc.
Aluminum Alloy:         LM-25 / A356 / 323 / G-AlSi7Mg / 3599 / AC 4C
Casting Weight:           5.5 Kgs.  (Single Core Casting)
Casting Dimension:     Size:  410mm x 280mm x 115mm
Heat Treatment:           T – 6  (Solution Treatment + Precipitation Hardened)
Supplied in Fully Machined Condition and fitted with Helicoil.
Positioning Accuracy of Dowel required within +/- 0.020mm after machining.
Machining Includes  Turning, Milling, Boring, Threading etc.  
Aluminum Alloy:        LM-16 / A355 / 322 / G-AlSi5Cu1Mg / 3600 / AC 4D
Casting Weight:           3.2 Kgs.
Shell Core used for Inside Profile.
Casting Dimension:     Size:  320mm x 140mm x 100mm
Heat Treatment:           T – 6  (Solution Treatment + Precipitation Hardened)
Supplied in Fully Machined Condition.
The component has machining on all faces.
Aluminum Alloy:        A354.0 / AA354.0 / UNS A354.0
Casting Weight:           4.150 Kgs. 
This alloy is also highly ductile and requires special Heat Treatment Cycle to achieve the hardness and physical properties.
Casting Dimension:     Size:  Dia. 280mm  Height: 95mm
Heat Treatment:           T – 6  (Solution Treatment + Precipitation Hardened)
Supplied in Fully Machined Condition.
This component is very tight on geometrical accuracies and has a profile on the outer face.
We are single source supplier for this component since the last 2 years.
Aluminum Alloy:        LM-16 / A355 / 322 / G-AlSi5Cu1Mg / 3600 / AC 4D
Casting Weight:           Assembly: 2.850 Kgs. (3 Part Assembly)
Casting Dimension:     Size:  315mm x 165mm x 118mm
Heat Treatment:           T – 6  (Solution Treatment + Precipitation Hardened)
Supplied in 3 Part Assembly.   Fully Machined Condition.
Aluminum Alloy:    AC 21100 /  Al Cu4 Ti                                  Casting Weight:       0.800 Grams.
This component has to be manufactured from 99.99% Virgin Aluminum of EC Grade to achieve the required Fe <0.15%     
Heat Treatment:  T – 6  (Solution Treatment + Precipitation Hardened)   Due to high Copper content in the alloy the  casting                                            
requires special Heat Treatment Cycle.  Copper structurally refines at higher temperature.
Test Certificates:   Each Lot will be supplied with Material TC, Microstructure & Tensile test reports.
Very Critical casting in terms of Physical, Chemical & Micro structural requirements.

Product:      Oil Head Filter

Customer:   Tecumseh, Subros, Pioli etc.

Use:            Car AC Piston, Fastening Cap,

                    Refrigeration, Conrod etc.

Forging:                           Aluminum & Brass.
Weight Range:                 20 Grams – 1.5 Kgs.
Facility Includes:             Cutting Press / Induction Heating / Forging  Press / Trimming  Press.
Heat Treatment:               T – 6  (Solution Treatment + Precipitation Hardened)
      Supply:                             Supplied in Raw  and Fully Machined Condition
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Why XL?

We leverage on our extensive expertise in engineering and design services with technical know how to provide cost effective solutions, resulting in value addition and customer satisfaction across industry verticals.
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